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Category: 3D printing

Elon Musk’s Secret ‘Starfall’ Programme for SpaceX Starship

SpaceX’s rumored “Starfall” program, related to its Starship initiative, aims to revolutionize in-space manufacturing, enabling advancements in various fields and reducing cargo transportation costs to unlock economic potential in space ## ## Questions to inspire discussion.

In-Orbit Manufacturing Potential.

🚀 Q: What unique advantages does in-orbit manufacturing offer? A: In-orbit manufacturing provides no gravity, perfect fluid flow, stable heat flow, and no air moving heat around, enabling growth of structures without scaffolding and benefiting industries like pharmaceuticals, advanced materials, and military logistics.

🏭 Q: Which industries could be disrupted by in-orbit manufacturing in the 2040s? A: In-orbit manufacturing could disrupt terrestrial industries in the 2040s, particularly pharmaceuticals, advanced materials, and military logistics, allowing production of high-value goods like protein crystals, retinal organoids, ZBLAN fiber, and semiconductor ingots in space.

Starfall Program.

🛰️ Q: What is SpaceX’s Starfall program? A: Starfall is a secret SpaceX program using small return pods from Starship to bring high-value goods back from orbit, potentially slashing the $40,000/kg cost of returning materials to Earth.

Continue reading “Elon Musk’s Secret ‘Starfall’ Programme for SpaceX Starship” | >

Tiny hologram inside a fiber lets scientists control light with incredible precision

Researchers in Germany have unveiled the Metafiber, a breakthrough device that allows ultra-precise, rapid, and compact control of light focus directly within an optical fiber. Unlike traditional systems that rely on bulky moving parts, the Metafiber uses a tiny 3D nanoprinted hologram on a dual-core fiber to steer light by adjusting power between its cores. This enables seamless, continuous focus shifts over microns with excellent beam quality.

3D-printed superconductor achieves record performance with soft matter approach

Nearly a decade after they first demonstrated that soft materials could guide the formation of superconductors, Cornell researchers have achieved a one-step, 3D printing method that produces superconductors with record properties.

The advance, detailed in Nature Communications, builds on years of interdisciplinary work led by Ulrich Wiesner, the Spencer T. Olin Professor in the Department of Materials Science and Engineering, and could improve technologies such as and quantum devices.

Wiesner and colleagues reported in 2016 the first self-assembled superconductor using block copolymers—soft, chain-like molecules that naturally arrange themselves into orderly, repeating nanoscale structures. By 2021, the group found that these soft material approaches could produce superconducting properties on par with conventional methods.

Austrian hook-and-loop fastener to cut building repair costs

What the hook? 3D-printed joints cut repair costs, prevent construction waste.

Scientists in Austria have developed a new hook-and-loop fastening system that has the potential to dramatically reduce construction waste and make buildings easier to adapt, repair, and reuse.

The innovative component was designed by an interdisciplinary research team at the Graz University of Technology (TU Graz) in the Austrian province of Styria as part of the ReCon project.

Inspired by Velcro, the original hook-and-loop fastener invented in 1948 by Swiss engineer George de Mestral, the novel product enables structural components to be securely connected and easily separated when needed.

3D-Printed Exoskeleton Learns From Your Hand

3D-Printed Exoskeleton Learns From Your Hand ‘…small electric motors at the principal joints worked the prosthetic framework by means of steel cables…’ — Fritz Leiber, 1968.

Smartwatch Powered By Slime Mold ‘Living protoplasm incorporated into the Ampek F-a2 recording system…’ — Philip K. Dick, 1966.

Carpentopod Walking Table ‘Twoflower’s Luggage, which was currently ambling along on its little legs…’

3D-printed gyroidal solid oxide cells offer lighter, more compact energy solutions

Over the past decades, energy engineers have been developing a wide range of new technologies that could power electronic devices, robots and electric vehicles more efficiently and reliably. These include solid oxide cells (SOCs), electrochemical devices that can operate in two different modes, as fuel cells or as electrolyzers.

Unique fingerprints in 3D printing may foil adversaries

3D printing is a simple way to create custom tools, replacement pieces and other helpful objects, but it is also being used to create untraceable firearms, such as ghost guns, like the one implicated in the late 2024 killing of UnitedHealthcare CEO Brian Thompson.

Netanel Raviv, assistant professor of computer science & engineering in the McKelvey School of Engineering at Washington University in St. Louis, led a team from the departments of Computer Science & Engineering and Biomedical Engineering that has developed a way to create an embedded fingerprint in 3D-printed parts that would withstand the item being broken, allowing authorities to gain information for forensic investigation, such as the identity of the printer or the person who owns it and the time and place of printing.

The research will be presented at the USENIX Security Symposium Aug. 13–15, 2025, in Seattle. The first authors of the paper are Canran Wang and Jinweng Wang, who earned doctorates in computer science in 2024 and 2025, respectively. The research is published on the arXiv preprint server.

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